Canada’s change to Pfizer vaccine storage temperature has major implications on rollout

The Pfizer-BioNTech COVID-19 vaccine can now be stored at typical refrigerator temperatures in Canada for weeks longer than previously thought, which could have major implications on the rollout of vaccines across the country and around the world.

Health Canada announced Wednesday it had authorized a submission from Pfizer-BioNTech to allow the vaccine to be stored at temperatures of between 2 C and 8 C for up to a month — up from the previous five days.

The move comes after the European Medicines Agency (EMA) recommended the change to the “more flexible” storage conditions for the vaccine on Monday, saying it could have a “significant impact” on the deployment of vaccines throughout the European Union.

The EMA said unopened, thawed vials of the vaccine can be stored at temperatures of between 2 C and 8 C for a total of 31 days, up from the previously approved five days, after it analyzed additional data from Pfizer on the stability of the vaccine. 

CBC News pressed Health Canada on Monday about whether it would authorize a similar request from the company here, but a spokesperson for the federal agency said the submission was still “under review.”

Health Canada then updated its guidance Wednesday, allowing for thawed Pfizer vaccines to be kept at fridge temperatures for up to one month. Vials thawed at room temperature (up to 25 C) for 30 minutes must be used immediately, according to the vaccine’s product monograph

Doses of the Pfizer vaccine are taken from cold storage to waiting transit ahead of distribution to hundreds of locations across England on Dec. 14, 2020. Changes to storage requirements for the vaccine could mean more flexibility for Canada’s rollout, but experts said global benefits could be even more significant. (Jacob King/WPA/Getty Images)

A spokesperson for Pfizer Canada said Wednesday the company made the request for the storage temperature changes to Health Canada on May 10, based on new data from stability studies that confirmed the quality of the vaccine for up to 31 days. The vaccine is typically transported at temperatures between –80 C to –60 C in Canada. 

The company says the formulation of the vaccine remains unchanged following the approval, adding that the extended storage period is effective immediately and applies to all current and future batches in Canada.

“This approval allows significantly more flexibility in the distribution of the Pfizer-BioNTech COVID-19 vaccine to clinics across the country while maintaining our ability to deliver large volumes on a consistent basis,” Christina Antoniou, Pfizer Canada’s director of corporate affairs, told CBC News.

“Given the importance of enhancing the distribution and administration process on the ground, Pfizer and BioNTech will continue to explore additional potential solutions to meet vaccination needs around the world.”

Dr. Zain Chagla, an infectious diseases physician at St. Joseph’s Healthcare Hamilton and an associate professor at McMaster University, says changes to how the thawed vaccine is stored could break down barriers to access in Canada — especially as second doses roll in.

He says a longer storage time and more stable temperature would allow family physicians, homeless shelters, pharmacies, jails, pop-up clinics and eventually schools to keep Pfizer vaccines longer and potentially administer more doses.

Dr. Isaac Bogoch, an infectious diseases physician at Toronto General Hospital and member of Ontario’s COVID-19 vaccine task force, said the change in storage temperature would also make the vaccine easier to transport outside Canada’s major urban centres.

“By mitigating these cold chain limitations, you can just more readily get this vaccine out to more places,” he said. “It just basically makes this vaccine much more usable and much easier to scale to larger populations.”

WATCH | Storing vaccine at warmer temperatures makes distribution ‘so much easier’ (Feb. 19):

Pfizer saying its COVID-19 vaccine could be stored at much warmer temperatures than previously stated would be great news for Canada if the change is approved here, says infectious disease specialist Dr. Isaac Bogoch, as it would make distribution much easier. 3:14

Bogoch says the proposed change could also lessen the pressure on individual provinces and territories when it comes to doses potentially expiring.

“You’re just not going to have this vaccine expire, because you’ve got more wiggle room and more time that it can sit in conventional refrigeration,” he said. “You just have the potential to vaccinate more people.”

Pfizer storage challenged Canada’s early rollout

Canada’s early deployment of the Pfizer vaccine was hindered by its complicated temperature requirements, which forced provinces to get creative in order to deliver it to vulnerable populations quickly.

Quebec took the bold step of actually putting its vaccine distribution centres inside long-term care facilities.

British Columbia moved the Pfizer vaccine from its distribution sites almost immediately into long-term care homes to inoculate residents and staff upon receiving its first doses.

Yet Ontario initially decided against bringing it directly into long-term care homes. The province only did so more than three weeks after receiving its first shipment — prioritizing health-care workers instead. 

Bogoch says provinces were told in December that the vaccine shouldn’t be moved after being thawed and that clinics should administer it at the same location and that the province was in contact with Pfizer about the issue at the time. 

Chagla says more provinces would have followed Quebec’s model of distributing the vaccine from long-term care homes first and hospitals second if they had known the vaccine was stable at fridge temperatures. 

“It would have helped with decentralizing the vaccine rollout and it took a month or two before we could start [doing that],” he said. “This could have very well started — even for the high risk groups — decentralizing it and really getting it into places where the vaccine is hard to reach.” 

A pharmacy technician prepares a dose of the Pfizer COVID-19 vaccine at a temporary clinic at the Woodbine racetrack and casino in northeast Toronto on May 5. The change in storage temperature would also make the vaccine easier to transport outside Canada’s major urban centres. (Evan Mitsui/CBC)

Temperature changes ‘exciting’ for developing world

While an adjustment to the length of time the Pfizer vaccine can be stored and the more manageable temperatures for distribution could give Canada more flexibility in its rollout, the global benefits could be even more significant.

Alyson Kelvin, an assistant professor at Dalhousie University and virologist at the Canadian Center for Vaccinology and the Vaccine and Infectious Disease Organization in Saskatoon, says the change in recommendations are “exciting.”

“It will have a global impact, especially in light of the recent problems plaguing AstraZeneca,” she said, referring to the rare but serious blood clots that can occur after that COVID-19 vaccine. “The increased stability will allow the Pfizer vaccine to be more easily accessible in remote locations across the world.”

Chagla says it could also allow for the Pfizer vaccine to be transported more easily to countries experiencing devastating surges of COVID-19, such as India, which recorded the highest number of deaths in a single day of any country on Tuesday.

“From a global standpoint it’s huge … you could really expand how you do a vaccine campaign globally,” he said. “As long as you can transport it to point X and then put it in refrigeration temperature you have a lot more options.” 

Bogoch says we could potentially see this vaccine transported on “the back of a motorcycle” or the “back of a lorry” in smaller clinics in developing nations. 

WATCH | Distributing aid another hurdle in India’s COVID-19 crisis:

Canada is among the countries sending medical supplies to India as it grapples with a devastating second wave of COVID-19, but getting enough supplies and distributing them are big hurdles. 1:59

“This really helps because you can mobilize this vaccine more readily in lower resource settings outside of bigger centres. I think that’s the key point,” Bogoch said. 

Kelvin says she hopes the potential change in storage conditions could even bring down the cost of the Pfizer vaccine since ultra-cold temperatures of up to –80 C may not be necessary for shipping. 

The Pfizer vaccine is estimated to cost about $19.50 US per dose in the United States, a price that Kelvin says is “astronomically” higher than the AstraZeneca-Oxford vaccine. It ranges from between $2 and $5 US per dose.

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